Minitab evaluating drilling process for a small hole
Naturally, quality is a critical component of life science manufacturing. At Resonetics we understand the importance of manufacturing quality products every time, on time.
We emphasize total customer satisfaction, continuous improvement and defect prevention through a robust, data driven, QSR and cGMP (current good manufacturing practices) compliant world-class quality system.
ISO 13485:2003 and 9001:2008 Certified
Resonetics' ISO certifications give customers confidence in our contract manufacturing quality systems. These certifications are a critical part of our infrastructure that supports our focus on manufacturing components, sub-assemblies, and devices for the medical device and diagnostics industries, leveraging our core capability of laser micromachining polymers.
Production Development Process
Resonetics uses a robust and proven six-phase medical device production development process that complies with the quality system requirements of FDA 21 CFR 820, ISO 13485, ISO 9001, and ISO 14971 (risk management).
Our production development process will provide the framework to manage your project throughout all phases of the project: design and development, verification and validation, design transfer, and commercial production. We will also customize it to meet your own quality system requirements.
Real time statistical process control
Real Time Process Capability and Feedback
At Resonetics, we don't settle with trying to catch defects at final inspection; we're proactive to prevent defects and build it right the first time to ensure total customer satisfaction.
Real time Statistical Process Control (SPC) is one of the tools we use during manufacturing that helps us make intelligent decisions toimprove manufacturing robustness in real time before defects occur, while eliminating human error due to measurement technique.
Real time SPC enables us to identify, control and eliminate variation while reducing scrap, rework and down time, as well as other costs due to returns, warranty or liability issues.
SmartScope measuring system
SmartScope® Measuring Systems
Manufacturing components with feature dimensions down to a couple of microns requires sophisticated metrology tools. We use SmartScope measuring systems with our laser micromachining processes to ensure we get it right every time. These video metrology systems are accurate and fast, allowing us to maintain the highest levels of quality without incurring higher costs.
Minitab® Statistical Software
To help improve quality, Resonetics uses Minitab statistical software. This software helps us make the most effective use of data, and therefore make the most informed decisions, which, in turn, help us improve process control, resulting in higher quality, reduced waste and lower costs.
Six Sigma Black and Green Belts
We believe that in the manufacturing of devices for the medical and diagnostics industries, there simply is no room for a product that doesn't meet the highest standards for quality. We employ engineers who are Six Sigma Black Belt certified to help further reduce waste and inefficiency in our processes, and to make sure your expectations are met. We have also begun a new training program internally to develop green belts, the first step in becoming certified to the Six Sigma principles.
Visual Lean Factory
We encourage employee involvement in our visual lean factory, which uses visual methods to convey important information to ensure repeatability and consistency in our processes across a range of qualified operators. We believe in making information easily accessible to those who need it and to ensure that the acceptable standard for critical processes is immediately apparent.
SmartScope® is a registered trademark of Quality Vision International, Inc., the parent company of Optical Gaging Products, Inc.MINITAB® is a registered trademark of Minitab, Inc.