Capabilities

Facility

For Medical Device Manufacturing, Resonetics deploys three (3) clean room facilities to provide contract manufacturing services for catheter, balloon, filter, implants, sensors and bioabsorbable stent-based products, among others. Leveraging the largest capacity of UV-based laser systems in the US (+50), Resonetics manufactures a full range of product offerings, from devices with annual volumes over a million pieces per year to high value, lower volume products.

In the Laser Systems Division, the System Assembly area provides suitable space to build a large number of laser systems which are assembled and tested prior to customer pre-acceptance and final installation at the customer's site.

Medical Device Sub Assembly	Medical Device Sub Assembly
System Assembly Area

Laser Micromachining Equipment

With over sixty (60) lasers and systems in the contract manufacturing facility of the Laser Micromachining Division, Resonetics has the capacity to meet high volume manufacturing requirements. The corporation utilizes excimer laser systems (193nm and 248nm), diode-pumped solid-state systems (266nm and 355nm), CO2 laser systems (9.4micron and 10.6 micron) and femtosecond laser (800nm) for the laser micromachining of polymers, glass, ceramics and thin metals.

Resonetics operates a three (3) shift, six (6) days per week operation to provide its OEM partners unparalleled customer service and support to address both short term and long term objectives. Have confidence that choosing Resonetics as your outsource partner will solidify your manufacturing roadmap.

In the development of laser processes for both medical device manufacturing and laser systems, the large highly skilled team of application engineers (PhD, Masters level) provide the necessary horsepower and innovative creativity to develop the process quickly. The extensive years of experience to understand laser photons, material interaction, optics and automation helps to facilitate a seamless transfer from development to production

Excimer Laser Micromachining System at 193nm	Excimer Laser Micromachining System at 248nm
Catheter Drilling System	Glovebox Laser Systems
12UP Laser System	High Speed CO2 Driller with Optical Scanner
Catheter Indexer System	Femtosecond Laser Micromachining System
9 Axes Laser Micromachining System	Long Line Homogenized Excimer Systems
DPSS 266nm Galvo Laser Systems	DPSS 355nm Galvo Laser Systems
Laser Stripping System	Pivotal System Hybrid Excimer ND:YAG
Hybrid Mechanical Punching/Excimer Laser Micromachining Systems	Catheter Direct Drive Drilling System

Metrology

+25 Metrology Equipment Including:

Automated SmartScopes	Automated JMAR Metrology Systems
3D Software Mapping	In-situ Metrology Systems
End Point Detection Systems	Nikon 5000X Optical Microscopes
Stereomicroscopes with Optical Viewers	Depth Profilometer
Automated Deltronic Metrology System

Production Automation Equipment

A major strategic objective of Resonetics is to drive down manufacturing costs through the use of innovative processes and automation. As minimally invasive procedures become more commonplace, automation of every step of the manufacturing process is critical through the use of robotics, cassette handlers, auto part loaders and automated inspection. The corporation's large staff of engineering and application resources generates significant horsepower to handle the most demanding application.

Auto Catheter Feeders	Auto Catheter Indexers
Reel to Reel Handler	Catheter Indexer Machine
Catheter Indexer Machine

Value Added Services

Resonetics core competency is the laser micromachining of polymers, glass, ceramics and thin metals for 2-D (flat and tubular) and 3-D geometries. In addition to laser micromachining, Resonetics provides value-added manufacturing services such as catheter finishing (cutting, tipping, flaring) to help its OEM partners meet their outsourcing needs in a cost-effective manner.

With laser micromachining as a critical manufacturing process, Resonetics works closely with its OEM customers to provide additional manufacturing services before or after the laser process. This include the procurement and management of the raw material (such as catheters or balloons).